Foldable Large Containers – injection moulding
Injected plastic big pallet boxes with collapsible walls are standard for specific automotive applications and electronics. Suited for transporting parts from production to assembly, but also used in the freight sector, logistics, raw material storage, textiles, packed or bulk products storage and display, food and beverage, chemical, medical, or waste storage. A great tool to streamline any supply chain.
Foldable Big Containers for heavy loads (heavy-duty type)
Foldable Big Containers with access doors on either side are preferred by the automotive and electronics industries, but they can be helpful in various other fields and activities.
The foldable pallet boxes are designed for intensive use and heavy products, ensuring easy handling.
Very stable when stacked, allowing considerably tall stacks.
They are available in two standard base dimensions: 1200×800 and 1200×1000 mm, with various heights.
Possible configurations for the bottom include: 4 feet, 2 skids, 2 skids and 2 extra feet, 3 skids.
The number of access doors is also flexible.
Features:
- The base is produced from first-injection material, which makes it very resistant to shocks
- When folded, they measure 344 mm in height – a 64-65% volume economy and lower costs with return transport (9 containers in a stack for a Mega truck)
- When folded, the legs and skids press on the container’s edge, not on its walls
- Interior space can be divided using a level/ layer separator
- Compatible with conveyors
- Long service life, they rarely break under regular usage
| Reference | External dimensions (mm) | Internal dimensions (mm) | Weight (kg) | Units per pallet | ||
|---|---|---|---|---|---|---|
 | FLC1208-4805 | 1200 x 800 x 800 | 1120 x 720 x 630 | 38 | 9 | View product |
 | FLC1208-4803 | 1200 x 800 x 950 | 1120 x 720 x 780 | 43.5 | 9 | View product |
 | FLC1210-4807 | 1200 x 1000 x 805 | 1120 x 920 x 635 | 46.5 | 9 | View product |
 | FLC1210-4806 | 1200 x 1000 x 975 | 1120 x 920 x 805 | 53.5 | 9 | View product |
Foldable Large Containers – injection moulding
The Big foldable containers from injected plastic are robust and specially developed for industrial use and heavy traffic.
All four walls fold on the bottom of the container. Folding and unfolding take less than a minute.
Folding reduces their volume by appx 70%. This makes them ideal for places where different item types cannot be mixed in one box, so boxes are folded or unfolded as needed, e.g., recycling facilities or collectors.
Closed wall containers are usually heavy-duty appropriate, and perforated walls are suited for the food industry.
Basic models stand on feet, but boxes can be customized with additional skids/ crossbeams and additional metal reinforcements of the base for increased load capacity.
It may be produced with lateral access doors for easy loading and unloading and quick access to products.
Available accessories include:
- Label holders – on designated areas that can also receive self-adhesive labels
- Detachable or hinged lids – usually for outdoor use or as an anti-theft measure during transport
- Wheels
- Water drainage holes
Large containers with foldable walls are produced with standard pallet base sizes: 800×600 mm, 1200×800 mm and 1200×1000 mm. Custom sizes can be produced on demand.
| Reference | External dimensions (mm) | Internal dimensions (mm) | Units per pallet | Weight (kg) | ||
|---|---|---|---|---|---|---|
 | FLC6411-3204 | 600 x 400 x 1112 | 560 x 360 x 935 | 5 | 19 | View product |
 | FLC8610-2502 | 800 x 600 x 984 | 760 x 560 x 852 | 7 | N.A. | View product |
 | FLCL1004-2501 | 1000 x 400 x 400 | 970 x 360 x 380 | 48 | 6.3 | View product |
 | FLCL1006-0701 | 1000 x 600 x 700 | 920 x 520 x 550 | 6 | 43 | View product |
 | FLC1006-3202 | 1000 x 600 x 777 | 948 x 548 x 615 | 7 | 30 | View product |
 | FLC1111-6011 | 1190 x 1135 x 840 | 1120 x 1065 x 655 | 7 | 47 | View product |
 | FLC1208-1408 | 1200 x 800 x 973 | 1120 x 720 x 833 | 9 | 45 | View product |
 | FLC1208-1402 | 1200 x 800 x 973 | 1120 x 720 x 833 | 9 | 46 | View product |
 | FLC1210-4801 | 1200 x 1000 x 800 | 1120 x 920 x 650 | 11 | 41 | View product |
 | FLC1210-1410 | 1200 x 1000 x 973 | 1120 x 920 x 833 | 8 | 51 | View product |
 | FLC1210-1404 | 1200 x 1000 x 973 | 1120 x 920 x 833 | 8 | 52 | View product |
 | FLC1210-2501 | 1200 x 1000 x 975 | N.A. | 7 | 58 | View product |
 | FLC1212-4802 | 1200 x 1200 x 800 | 1120 x 920 x 650 | 11 | 44 | View product |
 | FLC1212-1413 | 1200 x 1200 x 973 | 1120 x 1120 x 833 | 7 | 57 | View product |
 | FLC1212-1406 | 1200 x 1200 x 973 | 1120 x 1120 x 833 | 7 | 58 | View product |
 | FLC1412-6001 | 1435 x 1219 x 879 | 1354 x 1138 x 683 | 7 | 89 | View product |
 | FLC1612-6002 | 1638 x 1219 x 650 | 1557 x 1138 x 457 | 7 | 82 | View product |
 | FLC1612-6003 | 1638 x 1219 x 879 | 1557 x 1138 x 681 | 7 | 98 | View product |
 | FLC1612-6004 | 1638 x 1219 x 1270 | 1557 x 1138 x 1090 | 4 | 113 | View product |
 | FLC1712-6005 | 1778 x 1219 x 864 | 1687 x 1130 x 678 | 7 | 103 | View product |
 | FLC1912-6006 | 1981 x 1219 x 864 | 1892 x 1130 x 678 | 7 | 104 | View product |
The high foldability ratio and the light weight of large plastic foldable containers make them a highly requested returnable solution as they have several advantages over their metal or wooden counterparts. They optimize space and costs on return transports and storage areas.
Depending on the project specifications, they are produced from virgin or recycled high-quality injected plastic.
Regulations call for prime-grade materials when boxes are used for food (fresh fruits and vegetables, meat, dairy). Some automotive applications also require raw materials as a standard. Nevertheless, at the end of their service life, they can be recycled into new boxes appropriate for most industries. Considering the large volume of these boxes, they are an absolute waste reducer when replacing one-way packaging.
Other associated benefits follow: less packaging is produced, leading to less CO₂ emissions and fewer environmental taxes.
The foldable wall containers from injected plastic are ergonomic and compatible with automatized or manual transport systems (hand pallet trucks, forklifts, lifting and weighing machines). Accessible from all four sides.
Easy to use, folding and unfolding the walls takes less than a minute.
They are very robust (some versions have external reinforcements) and resistant to repeated folding and unfolding daily.
The basic version stands on 4 feet.
Foldable boxes provide good ROI over time, rarely break and usually serve a long life of protecting their contents.
Easy to maintain and clean, as with all smooth plastic surfaces. In case of special hygiene requirements, they can be sanitized with industrial washing machines.
Collapsible plastic pallet boxes can be stored in Dispensers for foldable containers.
They can be secured with various types of seals and straps.
They can be imprinted with logos or other imprints for added marketing value. Beneficial all along the chain, but most importantly, when the boxes step into retail or trade fairs.
Vertical and horizontal internal separators from different materials are available: textile, technological foams, Tyvek, Evolon etc. On return trips, they can be fitted inside one of the containers.
Lids and covers can be used for both anti-theft and added protection purposes (mechanical, dust, water etc.).
Lateral doors are optional for combined protection and easy access to the contents.
Available accessories include:
- Wheels – to ease their movement inside facilities and allow easy arranging in narrow spaces like trucks and containers
- Skids/ crossbeams – to enhance their load capacity and stackability
- Metal reinforcements when higher resistance is needed in racking
- Label holders – self-adhesive labels can be used instead on the designated areas