Corrugated Plastic Dividers and Internal Separators
As European regulations like PPWR and SGR push industries toward reuse and circular design, corrugated plastic dividers have become an essential solution for sustainable, long-lasting packaging. They adjust to fit any container and are suitable for both large, delicate items and smaller parts requiring organized protection.
Despite their light weight, corrugated polypropylene (Cartonplast, Duraflex, Triplex) offers strong resistance to impact and deformation. It effectively manages moisture while providing thermal and acoustic insulation. Easy to handle, clean, and maintain, it repels dust and lint, keeping products visually appealing and safely protected.
Available in multiple thicknesses, densities, and colors, corrugated plastic can be laminated with technical foams (XPE, XLPE, EVA, EPE, PU) or textiles (Tyvek, Evolon, Royal, Soft Fabric, PVC) for enhanced protection against scratches and vibration. This combination increases product lifespan and aligns with sustainable reuse cycles.
Logimarkt develops corrugated plastic dividers designed to meet current and future PPWR and SGR requirements, offering a circular, regulation-ready alternative to single-use packaging. Our solutions combine durability, compliance, and cost efficiency, transforming packaging from a necessity into a strategic advantage.
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Corrugated plastic racks
Corrugated plastic shelves, divided for convenience, are versatile storage solutions.
They can stand alone or serve as dividers in various containers. They can be metal platforms, trolleys, Flatpac or injected containers. They can accommodate injected or twin-sheet lids and pallets, as well. Available in any size, these racks can be customized to fit your needs.
Tailoring options include product codes, logos, and other vital information. To protect the contents during transport or storage, the front access is covered.
These racks are mainly used to store and transport long items in an ergonomic and efficient way. In addition, they can store items that require cooling after hot injection machine processing.
When placed on a trolley, this system proves efficient for storing injected components before transferring them to another assembly department. By using this rack, operators save valuable time compared to the alternative of handling individual boxes that have to be retrieved and stacked on top of each other on a pallet.
Despite their lightness, corrugated plastic racks assure robustness. This is thanks to their distinctive alveolar structure.
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Laminated cellular plastic dividers
Plastic dividers and separators are versatile solutions for safe transit and storage in Automotive and Electronics, improving space efficiency and costs. For sensitive surfaces, laminated separators and dividers are the essential choice: we use foams (PU, XLPE, EPE, PE, XPE) and low-lint textiles (Tyvek, Evolon, Royal, Soft Fabric) that won’t shed particles (lint) or scratch. Linings can be applied on one or both sides by gluing or sewing, tailored to part geometry and handling.
When vibration damping is required, a dedicated foam layer absorbs shocks and reduces the amplitude of part movement, minimizing impact risk during handling and transport. Laminated cellular polypropylene separators and laminated plastic honeycomb dividers enhance product safety, reduce scrap from improper packaging, and are widely used where flawless surfaces are critical.
Suitable for both one-way and reusable systems, dividers can be customized in size, color, weight, and compartment layout to meet specific client requirements and to integrate with manual or automated processes.
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Rigid Dividers with Integrated Bases
These sturdy dividers are crafted from cellular polypropylene and come with built-in bases, forming small, customizable boxes. They can be further adapted with the use of internal separators, tailored for specific applications.
A generous array of designs is available, including boxes of varied heights, trays, options with or without handles, and with or without lids, among others. They can securely nest products with irregular shapes, optimizing internal space.
Compatible with injected or Flatpac containers, these dividers can be utilized with various medium to large packaging systems.
Easy to handle and transfer between different workstations within the logistic flow, they can be quickly removed from their containers.
Their rigidity means they maintain their shape without requiring a surrounding box.
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Tailor-Made Compact Plastic Dividers
Custom compact plastic dividers meet the unique requirements of a project with customized structures, support profiles, product edge protection, anti-scratch liners, oil-resistant finishes, ESD/VCI material options, and welded structures that hold parts in place for safe transport and long-term storage.
Designed for heavy products, they prevent damage that more flexible inserts or corrugated plastic dividers may suffer. Compact plastic offers higher rigidity, durability, and dimensional stability due to its denser structure. Thermal/ultrasonic welding creates robust three-dimensional assemblies that withstand repeated handling.
For both clean and oily environments, the surfaces are easy to wash and resistant to grease and coolants. Optional features include quick-drain slots, finger access cutouts, part number/QR label plates, stackability for storage in KLT/Euro/Galia containers, and foam wrapping to reduce part movement during transport. Suitable for manual or automated lines, with customised sizes, colours and compartment layouts to suit your needs.
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Foldable Dividers
Alveolar plastic foldable dividers optimize return transport and storage space. This is achieved by removing and folding them with ease from the primary packaging. This creates separate cells within a larger container.
These dividers work perfectly with various containers, rigid or collapsible. These include injection-moulded or honeycomb plastic boxes, large containers, containers made of modular stacking frames, Flatpac containers or metal shelving. Especially when used with foldable boxes, the dividers can fold at the same time with the box.
This saves a lot of time and effort.
The integration of containers with removable and foldable dividers allows re-use of bins by inserting new partitions.
Operators find folding and unfolding the separators easy to do. This enhances output and work satisfaction.
These dividers are precision engineered to remain flat when folded.
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Alveolar plastic separators showcase a range of designs – some feature parallel rows of cells while others, often made with Duraflex or Triplex, are engineered for structural rigidity against bending in both directions.
Standard sheets have a maximum thickness of 11 mm, but for enhanced rigidity and thicker options, multi-layered sheets can be custom-produced.
These separators can be integrated into any packaging type: Flatpac containers, alveolar plastic boxes, injected plastic packaging (like boxes, trays, and containers), or metal trolleys.Their primary functions include protecting contents from scratches, abrasion, and deformation, and effectively organizing the interior space of boxes, shuttles, and containers. Optimizing space equate to cost efficiency in transport and storage when safely and properly executed, but also nesting products can maximize the internal space usage. This approach to reducing processes, weight, and space has a substantial impact in large industries, where minor savings are multiplied exponentially.
An example of nested items is shown in the image below:
Internal separators notably enhance operator ergonomics, handling efficiency in production, and operational speed and productivity.
Alveolar plastic stands out as an economical and versatile material, thus reducing packaging-related costs. It can be printed using various techniques like screen printing, hot printing, and flexo-printing, and in multiple colors.
Utilizing internal separators leverages the advantages of the material by:
- Lowering shipping costs due to their lightweight nature
- Reducing overall packaging costs owing to their durability
- Allowing for ESD antistatic or VCI anti-corrosive properties
- Being recyclable at the end of their lifecycle
Cellular polypropylene separators are moisture-resistant and withstand acids and oils. They protect contents against mechanical shocks, are anti-corrosive, and highly resistant to bleaching.
Logimarkt’s expert design team is always ready to create tailor-made solutions to meet any specific requirements, across a complete range of materials and calibrated characteristics.
