Corrugated plastic dividers and internal separators
Corrugated plastic dividers adjust to fit any container. They are suitable for large, sensitive items as well as smaller pieces that need to avoid bulk packaging.
Despite being lightweight, corrugated plastic has a robust resistance to impact and deformation. It effectively manages moisture while providing thermal and sound insulation properties. Not only is it easy to handle, clean and maintain, it repels dust and lint. It ensures that your goods remain attractive to the eye and protected from the inside.
Corrugated plastic is available in different thicknesses, densities and colors. It can be laminated with technical foams such as XPE, XLPE, EVA, EPE and PU. It can be laminated with textiles such as Tyvek, Evolon, Royal and Soft Fabric, PVC, as well.
This protects the contents of the package from scratches.
Corrugated plastic comes under various names such as Cartonplast, Duraflex and Triplex. It will remain a robust material, ideal for creating dividers and internal partitions of all shapes and sizes.
Logimarkt adapts with expertise to the distinct requirements of each industry and project. Recognizing the unique needs, specific challenges, and nuances of each industry is key to the design of our products. We further focus on cost reduction and efficiency. As such, our customized packaging solutions provide a competitive advantage and contribute to the success of any business.
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Laminated cellular plastic dividers
Plastic dividers and separators are versatile tools used across various industries. They ensure the safe transit and storage of valuable items, including:
Glass and ceramics: Robust corrugated separators provide a secure fit. They safeguard goods during production, storage, and transport.
Beverages: Although beverages differ, the need for protection is universal. Logimarkt’s internal compartments shield bottles, labels, and other contents within cardboard boxes.
Food industry: For food items, safety is crucial. Dividers optimize storage, maximize space adjustment and ensure transport packaging stability. These stackable, cost-effective dividers are odourless and tasteless.
Automotive: Modern vehicles contain numerous parts. Therefore, dedicated packaging for each component ensures their safe storage and transit.
Pharma: These dividers allow for efficient stacking and storage. They maximize space utility while ensuring stability.
Electronics: Dividers enhance storage efficiency and cost-savings. This applies for electronics with space constraints.
Using laminated separators is the essential choice for packing sensitive items. These ensure shield from scratches and shocks.
Laminated dividers are the preferred choice for packaging sensitive items, offering protection against scratches and impact. The lamination can incorporate various materials such as PU, XLPE, EPE, PE, XPE foams. Non woven scratch resistant materials can find use, such as Tyvek, Evolon, Royal, and Soft Fabric. The lining can be fixed on one or both sides by gluing or sewing. Non-woven fabrics are in particular suitable for delicate articles.
The foam inserts in these dividers reduce the potential for impact damage during transit or handling. They are tailored to specific product packaging needs. These foam protectors are versatile, suitable for manual and automated production processes.
Laminating plastic honeycomb dividers ensures product safety during storage or transport. It further reduces waste from improper packaging. Laminated cellular polypropylene separators, in particular, are popular in the automotive sector. This is in particular true for components that require flawless surfaces.
These dividers are suitable for both one-way and reusable systems. They are available in varying sizes, colors, weights, and dimensions to meet special client requirements.
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Corrugated plastic racks
Corrugated plastic shelves, divided for convenience, are versatile storage solutions.
They can stand alone or serve as dividers in various containers. They can be metal platforms, trolleys, Flatpac or injected containers. They can accommodate injected or twin-sheet lids and pallets, as well. Available in any size, these racks can be customized to fit your needs.
Tailoring options include product codes, logos, and other vital information. To protect the contents during transport or storage, the front access is covered.
These racks are mainly used to store and transport long items in an ergonomic and efficient way. In addition, they can store items that require cooling after hot injection machine processing.
When placed on a trolley, this system proves efficient for storing injected components before transferring them to another assembly department. By using this rack, operators save valuable time compared to the alternative of handling individual boxes that have to be retrieved and stacked on top of each other on a pallet.
Despite their lightness, corrugated plastic racks assure robustness. This is thanks to their distinctive alveolar structure.
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Custom-Made Compact Plastic Dividers
Tailored-made compact plastic dividers meet the unique requirements of your project.
Designed for heavy-weight products, they prevent damage that could be caused to softer inserts or separators.
Compact plastic offers enhanced rigidity, durability, and stability. This happens due to their slightly heavier weight than corrugated plastic.
Welding is utilized to create three-dimensional structures.
Ideal for greasy products, these dividers are easy to clean and wash without sustaining damage.
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Foldable Dividers
Alveolar plastic foldable dividers optimize return transport and storage space. This is achieved by removing and folding them with ease from the primary packaging. This creates separate cells within a larger container.
These dividers work perfectly with various containers, rigid or collapsible. These include injection-moulded or honeycomb plastic boxes, large containers, containers made of modular stacking frames, Flatpac containers or metal shelving. Especially when used with foldable boxes, the dividers can fold at the same time with the box.
This saves a lot of time and effort.
The integration of containers with removable and foldable dividers allows re-use of bins by inserting new partitions.
Operators find folding and unfolding the separators easy to do. This enhances output and work satisfaction.
These folding dividers are precision engineered to remain flat when folded. They are an efficient logistical solution to mediocre options that cause more hassle than solution.
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Rigid Dividers with Integrated Bases
These sturdy dividers are crafted from cellular polypropylene and come with built-in bases, forming small, customizable boxes. They can be further adapted with the use of internal separators, tailored for specific applications.
A generous array of designs is available, including boxes of varied heights, trays, options with or without handles, and with or without lids, among others. They can securely nest products with irregular shapes, optimizing internal space.
Compatible with injected or Flatpac containers, these dividers can be utilized with various medium to large packaging systems.
Easy to handle and transfer between different workstations within the logistic flow, they can be quickly removed from their containers.
Their rigidity means they maintain their shape without requiring a surrounding box.
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Alveolar plastic separators showcase a range of designs – some feature parallel rows of cells while others, often made with Duraflex or Triplex, are engineered for structural rigidity against bending in both directions.
Standard sheets have a maximum thickness of 11 mm, but for enhanced rigidity and thicker options, multi-layered sheets can be custom-produced.
These separators can be integrated into any packaging type: Flatpac containers, alveolar plastic boxes, injected plastic packaging (like boxes, trays, and containers), or metal trolleys.Their primary functions include protecting contents from scratches, abrasion, and deformation, and effectively organizing the interior space of boxes, shuttles, and containers. Optimizing space equate to cost efficiency in transport and storage when safely and properly executed, but also nesting products can maximize the internal space usage. This approach to reducing processes, weight, and space has a substantial impact in large industries, where minor savings are multiplied exponentially.
An example of nested items is shown in the image below:
Internal separators notably enhance operator ergonomics, handling efficiency in production, and operational speed and productivity.
Alveolar plastic stands out as an economical and versatile material, thus reducing packaging-related costs. It can be printed using various techniques like screen printing, hot printing, and flexo-printing, and in multiple colors.
Utilizing internal separators leverages the advantages of the material by:
- Lowering shipping costs due to their lightweight nature
- Reducing overall packaging costs owing to their durability
- Allowing for ESD antistatic or VCI anti-corrosive properties
- Being recyclable at the end of their lifecycle
Cellular polypropylene separators are moisture-resistant and withstand acids and oils. They protect contents against mechanical shocks, are anti-corrosive, and highly resistant to bleaching.
Logimarkt’s expert design team is always ready to create tailor-made solutions to meet any specific requirements, across a complete range of materials and calibrated characteristics.
