Non woven fabric or TNT separators for the protection of parts are an ergonomic packaging solution. Containers with textile partitions for anti-scratching in Tyvek or Astonika are recommended for products with a sensitive surface and which have a very high value.

Packaging made of nonwoven fabric, tarpaulin, PVC, polyester, are used mainly in the automotive industry and help reduce transport costs by increasing the number of products transported by up to 30%.

Other advantages of using non-woven textile separators are: the possibility to arrange the products very close to each other, protection against shocks, prevention of dust storage, are returnable packaging. If antistatic (conductive, ESD) textiles are used, the products are also protected against eletrostatic discharge.

The separators in non-woven spunbond can be designed so that they fold together with the outer packaging, their removal at return transport is not necessary, which brings an increase in productivity.

Features:

  • maximum protection of the products (those sensitive to scratches, painted car parts, leather-lined ruffles, windshields or different types of tempered glass, etc.) thus reducing the number of scraps;
  • increasing the number of products transported through their interpenetration;
  • very ergonomic, thus increasing the productivity of the operators by reducing the handling time;
  • they are biodegradable;
  • designed on the specific needs of customer applications;
  • can be placed inside different types of packaging specific to the automotive industry: containers and metal racks, plastic boxes or crates, folding containers made of injected plastic or flatpac with sleeve walls;
  • space efficiency by using storeganizer separators for storing products
  • Textile pallet dividers, supplied horizontally

    Textile pallet dividers, supplied horizontally

    Long or flat parts can be transported in the most ergonomic way in packaging that is filled and emptied through the front.

    For this, we have developed a number of concepts such as:

    • Flatpac with front open but still foldable (can be placed in KTP containers 114888, KTP 114777, 114999, Ecopacks). These systems are foldable;
    • Magnum Optimum with colar for storing the textile separator when folded;
    • Folding metal rack with all with separator;
    • Rigid metal rack;
    • Tower type sliding systems.

    Separators can have vertically or horizontally reinforcing plastic plates or technical foam. If the piece has certain very sensitive areas, we can make cutouts or position thermoformed plates inside the pockets.

    The containers can be equipped with anti-dust tarps, but they allow for very good visibility. If the packaging needs to be changed, the separators can be easily removed and the container can be equipped with a new type of textile partitions.

    Metal racks can be pulled or pushed with the help of a tractor tow.

  • Textile pallet pallet dividers, supplied vertically

    Textile pallet pallet dividers, supplied vertically

    The textile dividers in which the parts sit from top to bottom, can have several levels that can be accessed one at a time, by sliding the level from above. The pieces are positioned interspersed between the levels, thus achieving a nesting in the vertical plane.

    Logimarkt can make the sliding system using bars and eyelets or hangers that slide easily into aluminum profiles with a special treatment inside. For heavy weights, we have developed a new type of sliding that has supporting metal profiles for each row.

    We have paid a lot of attention to ergonomics for users, through small details of execution that make it easier for textiles to slip and eliminate noise, or that facilitate the folding and unfolding of empty containers, with textile dividers inside.

    Textile pockets can be equipped with foam inside and we have developed numerous designs that avoid contact of products with the sewn area or keep products at a distance from each other.

    These systems can be mounted in Flatpac plastic pallet boxes (KTP 114888, KTP 114777, KTP System 2000, Ecopacks) or injected folding box pallet boxes (Magnum Optimum, Klappa), metal containers type SLI or various metal racks.

  • Textile dunnage inserts for boxes

    Textile box dividers

    Textile box separators are produced on order, depending on the dimensions of the external packaging (box, totebox, metal rack) in which they are placed, the particularities and constraints of the products, the ergonomic requirements and the necessary handling methods.

    They are preferred in the automotive industry, but also in other industries such as electronics or the production of sensitive objects, such as glass or fragile components of medical devices.

    Textile separators can be produced from many variants of woven or non-woven material: TNT Spunbond, PVC, Microfiber, Microfiber with ESD properties, from anti-scratch textile Tyvek, Astonika, Evolon, Royal Fabric, SoftForce, Feltru, made of fire-resistant material (Kevlar) or foam laminate materials inside.

    The specific advantages of textile separators:

    • They allow folding boxes when empty;
    • They allow the nesting of parts within the box;
    • They are easy to use by operators (ergonomic).

    Logimarkt tailors materials with CNC Laser in the case of woven materials, in order to weld the edges and prevent the threads from detaching. Sewing is done manually but also with sewing NCs to increase productivity and accuracy.