Thermoformed Trays and Boxes
Thermoforming is a simple but effective method for creating custom trays and boxes for your items. Using heat and pressure we mould sheets of material to perfectly fit the shape of your products. Through these processes the end product is a secure and stable packaging.
The fabrication process involves two key steps: first, heating and shaping a sheet of material. Next, the rest of the sheet is cut into the formed parts. This ensures clean and consistent results. On the other hand, a sheet of plastic can be heated and vacuum forming can mould it.
Key Benefits:
- Customized Compartments: Our thermoformed trays are made to fit every contour of the product. Every detail is valued, ensuring stability and protection.
- User-Friendly: The spaces designed with care allow direct stacking and picking of items. This prevents unwanted vacuum effect.
- Intricate Shapes, Low Deviation: Achieve intricate designs with a high degree of accuracy. They ensure a uniform touch to each piece.
- Strength and Trust: The packaging resists tearing and withstands heavy loads with ease.
Logimarkt’s thermoformed trays and boxes are an accurate, durable and convenient packaging solution. They make sure products receive optimal protection and display.
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Reusable Thermoformed Trays
Versatile Applications:
- Industries Served: Logimarkt trays provide safe transit for sensitive and vital components in diverse industries. Examples include industries such as automotive and electronics to aerospace and medical optics.
- Design Customization: Each cavity of the tray is designed in a meticulous way to reflect the shape of the customer’s items. This ensures increased protection during transit.
Speedy and Safe Handling:
- Fast Load and Unload: Benefit from fast and efficient handling during loading and unloading. Reception is prompt on delivery, as well.
- Stackable & Returnable: Simple stacking and placement in various returnable packaging, such as KLT boxes, VDA and injection moulded containers. They can likewise serve as stand-alone returnable packaging.
Material and Design Options:
- Diverse Materials: Customers can choose from a wide range of materials such as PET, PET-G, ABS, HIPS. They can choose conductive/dissipative ESD materials, depending on the specific project needs.
- Reusable and Nestable Model: Our solution is designed with durability in mind. Trays can rotate 180° and stack to optimize transport and storage efficiency.
Additional Features:
- Protection against Wear: Optional cutouts or TPU coatings safeguard sensitive parts against scratches and movement during transit.
- Washable: Maintain the cleanliness and durability of your trays with easy machine washing.
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Thermoformed Blister Trays
Transparent and Protective:
- Visible Storage: Blister trays allow a clear view of the product through the transparent surface of the packaging. This is possible due to the use of a thermoformed PVC alveolus.
- Custom Cavities: Tailor made cavities ensure each item is kept secure. This protects goods from external pressures and impacts.
Customization and Sustainability:
- Fully adaptable: Ideal for shipping large batches of small to medium sized parts requiring custom protection and eliminating the need for bulk packaging.
- Material Options: Made from sheets of different materials such as PET, PS, HIPS, ABS or PP. These provide the sturdiness needed to support the collective weight of the tray contents. In addition, they reduce material usage.
Cost-Efficient and Practical:
- Budget-Friendly: Achieve low production and transport costs. This is possible by utilizing the minimal necessary material thickness.
- ESD Options: Available in sheets with ESD properties to prevent static damage to sensitive items.
- Layered Storage: Operators can organize the trays in layers in injection-moulded plastic boxes for reinforced storage and transport.
Industry Applications:
- Automotive and Electronics Industries: A preferred choice where the reuse of return-trip packaging is not feasible. It is further a recommended choice when costs would exceed the price of creating new trays.
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Heavy-Duty Thermoformed Trays
Strong but Not Heavy:
- Tailor-Made for Heavy Loads: Designed especially for the safe transport of heavy objects. For example conveyor parts, high pressure pumps and pipelines.
- Quality and Light Weight: These trays feature high-quality materials to withstand heavy use. Yet they keep a light weight to keep transport costs under control.
Robust and Adaptable:
- Double-Reinforced: These trays have double frames for extra sturdiness. This way, users manage high stack weights and deliver dependable stacking stability.
- Versatile Usage: They work well with wooden or plastic pallets. This helps enhance flexibility in your logistics chain.
- Top Cover: The top row has a protective cover. Adding a non-slip protective sheet on the pallet can greatly increase stability.
Automated System Compatibility:
- Works Well with Machines: Regularly used with robotic arms (e.g., Kuka, Fanuc, Yaskawa) due to their ability to provide the required accuracy.
- Safe and Dense Storage: Safeguarding both a high-density storage solution and the secure separation of stored products.
Practical and Cost-Effective:
- Long-lasting & Economical: Their durable and robust nature ensures a cost-effective solution that withstands repeated use.
- Easy to Clean: The trays can be dismantled, washed and then reassembled. This way they are always clean for the next use.
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Twin Sheet Thermoforming for Secure Battery Pack Cases
Logimarkt’s double-sheet thermoformed boxes offer robust protection. This applies whether the cases cater for standard car batteries or hybrid vehicle units.
Efficient and Considerate Design:
- Nestable: Carefully designed to nest together. They maximize the number of units per stack and reduce the number of stacks. This optimizes storage and return transport.
- Light yet Durable: They reduce transport costs and ease of use for operators. This is possible because they have an outstanding strength to weight ratio.
Versatile Uses Across Battery Types:
- Lithium-Ion Battery Transport Containers: UN certified and safety-assured.
Encapsulated Battery Packaging: Total protection for all battery types. - Refurbished and Standard Car Batteries Packaging: Neatly arranged on a pallet.
- They are separated by thermoformed layers and securely covered with a thermoformed lid.
Benefits of Our Battery Pack Cases:
- Easy Cleaning: They can be washed and disinfected with ease.
Stable Stacking: Ensures a high stability level when stacked, even in transit. - Weather Resistant: Provides top-notch protection against water and bad weather conditions.
- Sealable and Secure: Can be sealed to enhance safety during transit.
- Shock and Vibration Resistant: Extra safety assurances during impact and travels.
- Recyclable: Environmentally friendly and recyclable at the end of service life.
Custom-Made for Your Convenience:
- Logo Printing: Easy to identify, with options for logo print.
- Labelling Options: Includes RFID (Radio-Frequency Identification) fast tracking option and other labelling options for direct identification and tracking.
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Swift, Durable, and Versatile Thermoformed Pieces for Varied Industries
Thermoformed parts are an advantage for rapid production. They ensure fast deliveries and improve output. They offer strong shock resistance, protecting products during transit and storage. They are suited to a wide range of applications in various sectors. These include the automotive, pharma and food industries.
Key Features and Benefits:
- Embossed for Fast Identification: The plates can feature embossing to identify with ease the types of products intended. This helps to provide handling instructions.
- Diverse Use-Cases: Ideal for small items, products with sensitive surfaces, ESD property electronics, sharp or heavy objects, and even large presses in metal compartments.
- Cost and Resource Efficient: This packaging significantly reduces resource consumption and overall costs. They are suitable for high volume deliveries.
Design & Handling:
- Ergonomic and Efficient: Easy to manage by both human operators and automated equipment, thanks to their design. They are nestable, which ensures space-efficient storage.
- Stable and Protective: Whether arranged in boxes or on pallets, they maintain product stability and provide optimal protection during storage and transportation.
Lightweight & Various Applications:
- Weight Efficient: Their low weight aids in maintaining an efficient load weight.
- Returnable or Disposable: As required, they may be set up for single or repeated use.
- Material Flexibility: Disposables can be made of different materials, depending on the needs of the application. These include ABS, HIPS, ESDPS, PVC, PET, PETG, RPET, PP, HDPE, HDPE, PLA and polyurethane.
Types of Trays and Production:
- One-Way Trays: Manufactured with automatic machines using films usually under 1 mm thick. They are suitable for situations where recovery is impractical or costly. In addition, they are recyclable and eliminate waste worries.
- Reusable Trays: Produced on semi-automatic machines using 2-7 mm thick films. These durable trays resist intensive use and boast a long service life. They return with their initial transport packaging.
Applications Across Industries:
- Blisters: For accessories, locks, cables, etc., in particular useful for one-way journeys.
- Transport and Storage Trays: Perfect for small parts, bearings, injectors, sensors, various car components, and more. These trays safeguard goods throughout the transit and storage processes.
With thermoformed parts, industries achieve a protective, efficient and cost-effective packaging solution. This way, products remain secure, visible and accessible throughout their journey. These trays adapt to customer requirements and ensure value for money and careful use of resources. This applies to both large-scale projects and small batches.
