Mirror welding
Mirror welding, also known as hot plate welding or butt welding, is a process primarily used to join thermoplastic parts. In mirror welding, two thermoplastic parts are heated by pressing them against a heated tool, sometimes referred to as a “mirror” due to its polished appearance. Once the touching surfaces are sufficiently melted, the heated tool is removed, and the parts are pressed together, allowing them to fuse as they cool.
Mirror weld crates are commonly used in industries such as automotive (for joining large parts like bumpers or headlights), piping systems (to weld pipes and fittings), among others.
-
Plastic Pallet Boxes
For big items, cut and weld or mirror welding turns plastic pallet boxes into the perfect fit. Crafting these large containers with a custom-size plastic process is costly. Instead, welding two totes together gives a bigger, budget-friendly solution.
The cut and weld method can seamlessly merge two box halves either horizontally (side-by-side) or vertically (one atop the other). These welded box pallets are tough, built to handle loads. To further enhance durability, the base of the pallet box can be fortified with metal profiles, enabling it to handle substantial weights.
Consistency is a trademark of our welding approach, guaranteeing uniform quality across a series of such containers, whether rigid or foldable. Box welding guarantees uniformity for each plastic cut and weld large container.
This method is key for enlarging both crate types, making it a top choice for large product needs.
-
Plastic Containers
Using cut and weld or mirror welding, we can manufacture containers in virtually any size, whether expanded horizontally or vertically.
These welded plastic containers ensure the joint is as durable as the rest, with no easy cracks or breaks. Plus, each finished box is smooth, free from rough edges in the welded zone.
Choosing welded containers offers longevity and cost savings compared to custom-moulded ones.
Ideal for unique or oversized items like pipes or other containers, they’re a top pick for storage and transport needs.
-
Notable Benefits of this technique include:
- Robust Connections: Properly executed mirror welding results in joints that can rival or surpass the original material’s strength;
- Cost-efficiency: The process can be automated, making it cost-effective for large-scale production;
- Adaptability: It’s suitable for joining both similar and dissimilar thermoplastic materials.
In essence, mirror welding stands as a time-established strategy for bonding thermoplastic materials, ensuring resilient and lasting joints when performed with precision. Its success, similar to other welding modalities like extrusion welding, pivots on the specifics of the material in use and the accuracy of the process settings.
At Logimarkt, we are acutely aware that the resilience of a welded crate or box is determined by meticulous and precise welding performed on premium-grade materials. This understanding underpins our commitment to excellence in every welding operation.
For products that deviate from standard dimensions, a reliable approach to crafting high-quality plastic boxes of specific sizes involves the cut and weld technique. Here, non-standard containers are fashioned by cutting and welding standard-sized ones. This method preserves the advantages of economically produced, industry-tested containers. Within this context, mirror welding is the chosen method for merging the container halves.
By employing cut and weld methods, we fine-tune our parts with accuracy. With the strength of mirror welding, each welding line is sealed tight, ensuring the durability of our cut and weld boxes and crates. These high-quality welded boxpallets are versatile and tailored for various needs.
Should you want to test their endurance, we’re equipped to check everything from pressure resistance to temperature adaptability.
One of the advantages of mirror welding is its swift and cost-effective production, as there is no need for new molds. Our plastic welded large containers are designed for both efficiency in transport and storage, ensuring optimal value. From crate welding to welding two totes together, we provide high-quality solutions for all your storage demands.
