Mirror welding

In situations where the products which are going to be packed, stored, or transported, have atypical dimensions, there is the possibility of creating plastic boxes with special dimensions.

These atypical containers are produced by cutting the standard ones and recomposing them on the desired dimensions, through a special welding procedure: mirror welding. With this production process, in the end it results a new packaging.

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  • Cut weld boxes

    Plastic pallet boxes

    For applications where large packaging is needed for oversized products, there is the option of cut & weld or mirror welding plastic pallet boxes.

    To obtain such packaging by injection, the costs would be much too high, so, welding two pallet boxes to get one on the desired size is a quick solution at an efficient cost. The cut & weld procedure can be applied both on horizontal (the cut pallet boxes are placed next to each other) and on vertical (the cut pallet boxes are placed one on top of another).

    The welded area is strong, the resulted packaging are resistant and can accommodate without problems the products for which they are requested. In case of large containers in which heavy weights are packed, the pallet boxes base is reinforced with metal profiles.

    The quality of the pallet produced by using the mirror welding procedure is constant and has a high level, in a production series there is the guarantee that all the products will be the same.

    The procedure can be applied both for rigid and foldable pallet boxes.

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  • Mirror welding stackable container with open handles

    Plastic containers

    Plastic cut & weld or mirror welding containers can be produced in almost any required sizes, with extension both on horizontal and vertical.

    The procedure is a safe one, and there is no risk than, over time, the resulted products will crack or brake on the welded area.

    Also, when the procedure is complete, there are no burrs left of the welded area in question.

    The quality of the containers obtained with mirror welding is high, these can be used for a long period of time and the costs are much smaller than if they were produced with special mold.

    They are used to store and transport products with atypical/ oversized dimensions or shapes, such as pipping, pipes, or various types of containers.

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  • After cutting the components which are going to be assembled, the surpluss material is removed, and the edges are heated in order to be glued. The process is thorowly controlled, the cut is done perfectly straight, and the welded zone is hermetical and resistant.

    This special procedure also known as cut & weld boxes (crates/ containers), guarantees the quality of the box resulted in the end, no-matter the activity for which this will be used.

    To check the products resistance to impact or pressure, there can be done additional tests like drop down or stacking load, at the customer’s request.

    The customization can be done for plastic containers or pallet boxes, which can be modified only on a certain dimension. To obtain the desired special dimensions, the oversized containers can be modified both on length and width as on the height, so the products will not be pressed, forced, and, in the end, damaged because of the intention to fix them inside the packaging.

    Mirror welding procedure has the advantage that can deliver quality products in a very short time, and because no mold is needed, the costs are smaller. Beside this, since the bins and containers are on the dimensions of the products, the internal spaces are efficiently used for packing, and this means lower costs per product.

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