Foldable and collapsible plastic containers
Foldable and collapsible plastic containers are one of the most convenient packaging solutions, especially for companies that need to optimize storage space and reduce return transport costs.
Foldable plastic boxes
Returnable foldable plastic boxes are best suited when no lid is necessary. Yet, detachable lids can be used if needed, and these can be stored or transported in a separate stack.
These boxes can have walls folded from the middle of the long sides or collapsible walls with complete folding of all four walls on the bottom of the tote.
Regardless of the system, they are carefully designed to resist repeated folding and unfolding cycles with no breaks or cracks.
The collapsible crates can be washed and sanitized with industrial washing machines, which is very important for food applications or sensitive and expensive goods.
Reference | External dimensions (mm) | Internal dimensions (mm) | Units per pallet | Weight (kg) | ||
---|---|---|---|---|---|---|
FSC3216-6211 | 365 x 275 x 160 | 324 x 239 x 135 | 280 | 1.10 | View product | |
FSC3221-6212 | 365 x 275 x 210 | 324 x 239 x 185 | 280 | 1.30 | View product | |
FSC4323-1101 | 400 x 296 x 229.50 | 355 x 255 x 226 | 328 | 1.34 | View product | |
FSC4322-1602 | 400 x 300 x 220 | 370 x 270 x 215 | 250 | 1.60 | View product | |
FSC4324-1618 | 475 x 350 x 240 | 445 x 320 x 230 | 155 | 1.56 | View product | |
FSC5328-1620 | 530 x 350 x 275 | 500 x 320 x 260 | 120 | 2.00 | View product | |
FSC5316-6210 | 550 x 365 x 160 | 515 x 330 x 145 | 195 | 1.75 | View product | |
FSC6417-1603 | 600 x 400 x 165 | 570 x 370 x 155 | 120 | 1.60 | View product | |
FSC6422-0601 | 600 x 400 x 215 | 560 x 362 x 205 | 64 | 1.98 | View product | |
FSC6422-1605 | 600 x 400 x 220 | 570 x 370 x 210 | 120 | 2.60 | View product | |
FSC6423-0201 | 600 x 400 x 230 | 561 x 367 x 211 | 160 | 2.60 | View product | |
FSC6426-1606 | 600 x 400 x 260 | 560 x 360 x 245 | 100 | 2.40 | View product | |
FSC6427-0202 | 600 x 400 x 270 | 561 x 367 x 254 | 152 | 2.83 | View product | |
FSC6428-5101 | 600 x 400 x 280 | 180 | 2.54 | View product | ||
FSC6429-0205 | 600 x 400 x 290 | 561 x 367 x 274 | 152 | 2.97 | View product | |
FSC6430-1609 | 600 x 400 x 300 | 560 x 360 x 285 | 100 | 2.50 | View product | |
FSC6432-1612 | 600 x 400 x 320 | 570 x 370 x 315 | 120 | View product | ||
FSC6440-0301 | 600 x 400 x 400 | 568 x 365 x 387 | 216 | 3.31 | View product | |
FSC6434-1102 | 604 x 398 x 340 | 562 x 364 x 326 | 156 | 3.15 | View product | |
FSC8423-0206 | 795 x 395 x 229 | 761 x 366 x 214 | 120 | 2.44 | View product | |
FSC8442-5105 | 800 x 400 x 420 | 754 x 356 x 416 | 72 | 4.08 | View product | |
FSC8645-1616 | 800 x 600 x 445 | 775 x 545 x 415 | 36 | 7.00 | View product | |
FSC8634-1103 | 810 x 600 x 340 | 760 x 565 x 325 | 50 | 4.85 | View product | |
FSC1103-6207 | 1100 x 365 x 210 | 1050 x 313 x 187 | 96 | 3.95 | View product | |
FSC1106-6206 | 1100 x 550 x 330 | 1050 x 498 x 308 | 32 | 7.10 | View product |
Foldable plastic boxes with lid attached
When additional protection is required, be it anti-theft or against other external factors, the returnable foldable boxes can be produced with attachable lids.
They are usually made of two hinged longitudinal panels that meet in the middle of the box with either interlocking fingers (also known as ‘crocodile’ or ‘zipper’) or a simple linear joint.
Attached lids are kept from getting lost or broken when stored separately. For some versions of the box, the top is replaceable if damaged.
The handles can be closed or open. Open handles may come with an anti-theft grid that allows operators to insert fingers but does not allow objects to be removed from the box.
The collapsible bins can be cleaned and sanitized using industrial washing machines. This is essential for boxes that come in contact with food or carry sensitive and expensive goods.
Reference | External dimensions (mm) | Internal dimensions (mm) | Units per pallet | Weight (kg) | ||
---|---|---|---|---|---|---|
FSCL4323-1602 | 400 x 300 x 230 | 370 x 270 x 215 | 224 | View product | ||
FSCL6434-0201 | 598 x 400 x 343 | 554 x 365 x 340 | 120 | 3.39 | View product | |
FSCL6426-1605 | 600 x 400 x 260 | 560 x 360 x 255 | 88 | View product | ||
FSCL6430-1606 | 600 x 400 x 300 | 560 x 360 x 295 | 140 | 3.00 | View product | |
FSCL6433-1609 | 600 x 400 x 330 | 570 x 370 x 315 | 100 | 3.35 | View product | |
FSCL6440-0305 | 600 x 400 x 400 | 568 x 364 x 380 | 116 | 3.70 | View product | |
FSCL8646-1612 | 800 x 600 x 455 | 745 x 545 x 415 | 32 | 8.70 | View product | |
FSCL1004-2501 | 1000 x 400 x 400 | 970 x 360 x 380 | 48 | 6.30 | View product |
Straight walls ensure maximum use of space – horizontal and vertical, interior and exterior.
When the boxes are empty, they can be folded quickly, reducing their volume by up to 80%. The storage space is thus freed of unused packaging and is well organized.
Foldability also allows more empty boxes to be carried around by operators and machines.
Foldable small plastic containers are usually produced with bases modular to Euro dimensions and various heights.
They may come with a smooth or reinforced base and systems for locking the walls, thus ensuring improved stability during handling or stacking.
These foldable boxes are used for a wide range of applications, from food (agriculture, meat processing, dairy, bakery, retail, food delivery etc.) to various other industries (automotive, logistics, warehousing, distribution, production, assembly).
They are carefully designed and tested to resist numerous folding and unfolding cycles.
Small foldable containers usually have two or more open handles for ergonomic handling. These can be replaced by shell-type handles applied on closed walls for improved protection of the goods.
The containers can be used with plastic pallets, transport trolleys or rack systems and are compatible with automated conveyor lines.
They can be secured with seals or strappings for enhanced stability and security.
Collapsible wall boxes can have closed or perforated walls and bottom.
The closed versions are suited for heavy weights and intensive use. They are mainly used in the automotive industry: for car parts distribution, commerce/ retail, assembly lines etc.
The perforated walls and bottom versions are used when the goods need air circulation to dry out the moisture and prevent foul odours or mould from developing. They are widely used in agriculture, retail stores (for fruits and vegetable display), bakeries, horticulture (helping flowers keep fresh for a long time) etc. The perforated wall versions are lightweight but compensate for sturdiness through critical, reinforced areas – still a good option for tall stacks or heavy loads.
Various accessories are available for foldable and collapsible totes:
- Label holders – if labels need to be changed often – Galia, permanent auto-adhesive, transparent plastic welded on the boxes
- Internal separators and dividers from textile, foam, thermoformed trays, rigid or corrugated plastic
- Detachable or attached lids – for extra protection against external factors like dust or water, but also anti-theft
- Wheels – when bins must be transported over long distances or carry heavy loads; if the number of transported boxes is high or the box has large dimensions, and the operator cannot hold it with bare hands
Their design includes free spaces to receive self-adhesive labels or permanent personalization with hot printing (hot stamping) or serigraphy. Further individualization can be achieved by producing them in different colors for quick identification.
Collapsible/ foldable crates from injected plastic are the ideal replacement for one-way packaging. Especially with high volumes of products, the costs of the return transport are smaller than a new batch of single-use packaging.
These containers reduce waste and carbon footprint and are entirely recyclable at the end of their long service life.