- they have molded edges for a safe and secure stacking
- they have label areas for self-adhesive labels or barcode stickers, providing the same quick identification of the content as in the case of any other plastic container
- the possibility of placing self-adhesive label holders, replacing this way the labels any time is needed, extending the variety of applications for which the EPP transport boxes are used, and decreasing the costs of packaging
- the possibility of molding the client logo or any other codes and numbers necessary for identification, which, in the case of using the box every time for the same application, reduces greatly the time with label placing/ removal, or the possible mistakes in case some of the labels fall or are accidentally removed
- they have available covers for extra protection of the load during transport or simple stacking
- the possibility to use duraflex internal separators, apart from the EPP ones, in case the application allows this
- They can be adapted and customized to any size of circuit boards
- The rails ensure a firm and precise insertion of the PCBs
- The width adjusting is done in less than a minute
- In case of damaged parts, they can be separately replaced, without having to order the entire rack
- Ensure a quick operational time, no matter the segment (production, storage, transport, or assembly)
- They do not take too much space, being easy to store until they are needed on the assembly line, or by disassembling them when are empty and not in use
- They can be equipped both on length or width, and can be used, in required, with ESD injected plastic containers
Rack systems and holders for ESD stackable boxes
Rack systems and holders are an economical solution for PCBs’ transport, simplifying the storage segment.
The handling systems for printed circuits boards are a combination of trays or modular internal dunnage onto which the PCBs are packed and together are placed inside ESD injected plastic boxes (400×300 mm, 600×400 mm, etc.)
The trays or insertions have easy-to-load slots which can hold the boards in a straight or angled position and provide perfect alignment. The grooves are deep enough to guarantee a firm grip and stability for the packed circuit boards and are designed to have a safe distance between them, so the PCBs will not touch each other and be in danger of getting damaged. For ergonomic use and safe placement inside the plastic crate, they have mobile metal handles on the short sides
The PCB holders can have various sizes and designs, are safe, and protect against electrostatic discharges of the products when they are packed inside the ESD boxes.
When empty, the circulation racks are easy to stack and store, saving space, and, implicitly, costs.
They are light weighted but sturdy and resistant to intensive use, ready for long-lasting service life, and completely recyclable in the end.
The modular internal dunnage is a flexible system that can be customized by composing it from various elements with adjustable integrated slots, to follow the requirements of the applications and placed together with the PCBs inside ESD injected plastic stackable containers.
|Rack systems and holders for ESD stackable boxes|
Their assembly is done quickly and very easily, and with the help of various accessories like aluminum profiles, grip straps, or slot clips, they can be adjusted and adapted to any dimension of the printed circuits boards.
The system guarantees a high level of protection and completely safe storage and transport.
EPP transport boxes and inserts for PCBs
Another transport packaging for PCB’s-print circuit boards is the EPP/ EPP-ESD customized boxes and inserts. They are a relatively new product on the market of specialized packaging, sustainable and ecofriendly.
These transport containers made from Expanded Polypropylene have isotherm properties and can be used, together with longitudinal or transversal dividers, for the transport of temperature-sensitive products and not only.
They can be also used as self-boxes due to the following aspects:
In the case of extra sensitive products, the clients might prefer to use them as inserts for injected plastic KLT boxes/ crates, for enhanced protection against unpredictable external factors.
Their design has the internal rails for separators already produced from the mold, and the distance can be adjusted any time is needed, extending the range of products’ dimensions they are used for, and optimizing one more time the costs with packaging.
Special transport boxes for PCBs are perfectly stackable due to their special stack border and can be used as they are or placed inside big transport boxes and containers. They are compatible with automatic/robotic handling.
They are used for transport by the producers of auto-moto components, aviation, or household appliances (including air-conditioning) industry.
Their advantage is that the EPP boxes for PCBs are compatible and can be adapted to many products, not only to one single model.
The products are fixed in the separators, without the risk of moving out of the transport box or bumping between them.
They can be personalized with a logo, bar codes, colored stripes, imprints specific to the packed products (serial numbers, etc.), or self-adhesive label holders.
Besides the PCB circuit printed boards which easily slide in the separator groove, they can be used as well to pack and transport switch frames, glass panels, touch screen displays, cooling plates, etc.
|Reference||External dimensions (mm)||Internal dimensions (mm)||Thickness of web|
|TSB-3752||797 x 598 x 240||740/745 x 535/540 x 205||3 to 7 mm||View product|
|TSB-3753||797 x 598 x 340||740/745 x 535/540 x 305||3 to 7 mm||View product|
|TSB-3751||795 x 595 x 140||N.A.||3 to 7 mm||View product|
|TSB-7751||795 x 595 x 140||745/750 x 540/545 x 105||To 7 mm||View product|
|TSB-7131||1.20 x 397 x 170||1135/1140 x 335/340 x 135||To 7 mm||View product|
|TSB-7731||795 x 397 x 170||752/757 x 335/340 x 135||To 7 mm||View product|
|TSB-7532||524 x 340 x 200||489/494 x 304/309 x 200||To 7 mm||View product|
Corrugated plastic transport boxes and inserts for PBCs and LEDs
These solutions are basically internal dividers and crates with internal separators or partitions, produced completely from ESD corrugated plastic.
Corrugated plastic solutions for PCBs storage and transport can be used as they are or placed inside injected plastic containers, perfectly replacing the one-way packaging for circuit boards.
They are light weighted but have the sturdiness of the alveolar plastic.
They are a cost-effective solution due to the material used which has a great resistance/ protection/ price ratio.
|Corrugated plastic transport boxes and inserts for PBCs and LEDs|
One of their advantages is that they can be produced in smaller quantities and do not require a large MOQ. Also, the production time is short, so these are delivery time-effective solutions.
Being returnable, they can be used for many use cycles, streamlining the costs with packaging and reducing the waste associated with disposable solutions.
The electronic print board (PCB) magazine racks
PCB magazines or racks are usually produced from materials with ESD properties and metal and are the suited solution for PCBs’ packaging for their transport to the automated assembly lines from production.
They have applications from electronic to telecom, aviation, chemical, or mining.
They have strong and sturdy PP walls with heat tolerance and metal framing, guaranteeing a long lifespan and resistance to intensive use.
The transport system or supports can store a high number of print circuit boards. They totally protect their physical integrity and against electrostatic discharges which appear during packaging, handling, storage, or transport.
The circuit boards are easily inserted and firmly fixed inside these mini racking, resisting vibrations or shocks which might appear during the storage and transport of these systems.
They have the advantage to:
|Reference||External dimensions (mm)||Adjustable width (mm)||Capacity (pieces)||Heat resistance temperature|
|LEK-802||355 x 315 x 580||80 - 250 mm||50 pcs||85°C||View product|
|LEK-812||355 x 320 x 463||50 - 250 mm||50 pcs||85/120/180 °C||View product|
|LEK-803||355 x 320 x 563||50-250 mm||50 pcs||85/125/180°C||View product|
|LEK-803L||355 x 320 x 563||50-250 mm||50 pcs||200°C||View product|
|LEK-803Z||355 x 320 x 563||50-250 mm||50 pcs||85°C||View product|
|LEK-804||355 x 320 x 563||50-250 mm||50 pcs||85/125/180°C||View product|
|LEK-804L||355 x 320 x 563||50-250 mm||50 pcs||85/125/180°C||View product|
|LEK-804Z||355 x 320 x 563||50-250 mm||50 pcs||85°C||View product|
|LEK-805||355 x 320 x 563||50-250 mm||50 pcs||85°C||View product|
|LEK-805Z||355 x 320 x 563||50-250 mm||50 pcs||85°C||View product|
|LEK-811||355 x 320 x 563||50 - 250 mm||50 pcs||300°C||View product|
|LEK-814||355 x 320 x 563||50 - 250 mm||50 pcs||85°C||View product|
|LEK-813||375 x 320 x 563||90 -250 mm||50 pcs||85°C||View product|
|LEK-801||400 x 320 x 563||50-250 mm||50 pcs||85/125°C||View product|
|LEK-801L||400 x 320 x 563||50-250 mm||50 pcs||300°C||View product|
|LEK-806B||460 x 320 x 563||50-250 mm||50 pcs||85/125°C||View product|
|LEK-807||460 x 400 x 563||50 - 330 mm||50 pcs||85/125/180°C||View product|
|LEK-807L||460 x 400 x 563||50 - 330 mm||50 pcs||300°C||View product|
|LEK-806||460 x 400 x 563||50 - 330 mm||50 pcs||85/125/180°C||View product|
|LEK-806A||460 x 400 x 563||50 - 330 mm||50 pcs||85/125°C||View product|
|LEK-806L||460 x 400 x 563||50 - 330 mm||50 pcs||300°C||View product|
|LEK-808A||535 x 460 x 570||50 - 390 mm||50 pcs||85/125/180°C||View product|
|LEK-808L||535 x 460 x 570||50 - 390 mm||50 pcs||300°C||View product|
|LEK-808||535 x 460 x 570||50 - 390 mm||50 pcs||85/125/180°C||View product|
|LEK-815||535 x 530 x 563||50 - 460 mm||50 pcs||85°C||View product|
|LEK-809L||535 x 530 x 570||50 - 460 mm||50 pcs||300°C||View product|
|LEK-809||535 x 530 x 570||50 - 460 mm||50 pcs||85/125/180°C||View product|
The increasing demand on the market for PCBs lead to the development of smart designs for their transport so the packaging can accommodate a high number of boards, take small storage space, and respect the standards required to store the PCBs, especially when these have to travel on considerably longs distances.
The circuit boards accurately fit and are offered a high level of protection against scratches, vibrations, mechanical shocks, physical breakage, moisture, extreme temperatures, or generation of electrostatic power and its discharge (ESD).
The transport boxes for PBCs are ergonomic and very easy to handle, the operators can quickly and softly load the boards and unload them for assembly.
They are light-weighted but very sturdy, protecting the packed products from damage, and guarantee fewer or no broken items at delivery. This means less waste, increased productivity both for the producer and its clients, efficient activity planning, and better delivery flow to the end customers.
They are durable and have a long use life, are returnable, wear-resistant, have no odors, are usually non-toxic, resistant to acids, solvents, or other substances, moisture, corrosion, or high temperatures.
All the models are sustainable and environmentally friendly, being produced from materials that allow 100% recycling at the end of the packaging’s service life.
They suit also automated robotized lines and can meet a great number of specifications required by the clients, including various dimensions or special packing specifications.
For storage or transport, depending on the model, they can be safely stacked or dismantled for storage, saving space, and reducing the associated costs.