Transport boxes and inserts for PCBs

Rack systems and holders

Rack systems and holders offer a cost-effective solution for transporting PCBs while simplifying the storage process.

These handling systems for printed circuit boards comprise trays or modular internal separators designed to securely hold PCBs within ESD-injected plastic boxes, available in various sizes such as 400×300 mm and 600×400 mm.

The trays or inserts feature slots that are easy to load, accommodating PCBs in both straight and angled positions while ensuring proper alignment. Deep grooves provide a firm grip and stability for the packed circuit boards, maintaining a safe distance between them to prevent contact during transport or handling. Convenient mobile metal handles are located on the short sides for ergonomic use and secure placement inside the plastic crate.

These PCB holders come in different sizes and designs, prioritizing safety and protection against electrostatic discharges when PCBs are packed inside ESD boxes.

When not in use, these circulation racks are easily stackable and storable, saving both space and costs. Despite their lightweight design, they are built to withstand intensive use, offering a long-lasting service life. Furthermore, they are entirely recyclable once they have reached the end of their usefulness.

The modular internal dunnage system is highly flexible and customizable, allowing various elements with adjustable integrated slots to be combined to meet specific application requirements. This partition system securely holds PCBs inside ESD-injected plastic stackable containers.

Corrugated plastic transport boxes and inserts

Corrugated plastic transport boxes and inserts for PCBs and LEDs are designed for efficient storage and transportation of sensitive electronic components. These solutions, made entirely from ESD corrugated plastic, offer lightweight yet robust protection for circuit boards. They can be used independently or placed inside injected plastic containers, serving as a sustainable alternative to one-way packaging.

Despite their lightweight nature, these corrugated plastic solutions are as sturdy as alveolar plastic, ensuring the safety of your valuable electronic components. Moreover, they are a cost-effective choice, thanks to the material’s excellent balance between resistance, protection, and price.

One notable advantage is their flexibility in production. These solutions can be manufactured in small quantities, eliminating the need for a large minimum order quantity (MOQ). Additionally, their short production time makes them a time-efficient solution for your PCB and LED packaging needs.

The electronic print board (PCB) magazine racks

Electronic print board (PCB) magazine racks are commonly crafted from materials like metal and those with electrostatic discharge (ESD) properties. They serve the purpose of packaging PCBs intended for automated assembly and production lines. These racks are primarily utilized in industries such as electronics, telecommunications, aviation, chemicals, and mining.

These racks feature robust polypropylene (PP) walls with high heat tolerance and are reinforced with metal framing to ensure durability and withstand heavy usage. The transport system can accommodate a substantial number of printed circuit boards, offering protection against physical damage, shocks, and electrostatic discharges during packaging, handling, storage, or transportation.

Key advantages of these racks include their adaptability and customization to fit various circuit board sizes, rails that facilitate secure and precise PCB insertion, quick width adjustments, individual replacement of damaged rack parts, efficient operation throughout the production and logistics chain, compact storage, and compatibility with larger ESD-injected plastic containers.

Expanded Polypropylene (EPP) transport boxes and inserts

Expanded Polypropylene (EPP) transport boxes and inserts are increasingly employed for the transportation of printed circuit boards (PCBs). These innovative solutions are relatively new to the specialized packaging market and represent a sustainable and eco-friendly option.

EPP transport containers, constructed from Expanded Polypropylene, possess isothermal properties and can be equipped with both longitudinal and transversal dividers, making them suitable for transporting temperature-sensitive products and more.

Key features and benefits of EPP transport boxes and inserts include:

• Secure Stacking: EPP containers feature molded edges that ensure stable and secure stacking during transportation and storage.
• Efficient Labeling: These containers include label areas for applying self-adhesive labels or barcode stickers, allowing for easy and quick identification of their contents.
• Customizable Labeling: They can be enhanced with self-adhesive label holders, offering versatility and extended use for a limited batch of EPP transport boxes.
• Custom Imprints: Logos and other imprints can be incorporated directly into the mold, ensuring permanent identification that reduces the risk of labels being removed, replaced, or damaged.
• Covers for Protection: Some EPP containers come with covers that provide extra protection for the transported load during transit or allow for stacking.
• Use of Duraflex Separators: Duraflex internal separators can be utilized if the application permits, further enhancing adaptability and optimizing long-term costs.

For particularly sensitive products, clients may choose to use these EPP inserts within injected plastic KLT boxes or crates to provide added security for their loads.

Internal rails or slots for separators are embedded in the mold, and the spacing can be adjusted as needed, ensuring flexibility, extended service life, and cost optimization. These special transport boxes for PCBs feature stacking borders that facilitate efficient stacking, and they can be used independently or placed inside larger transport boxes or containers. They are compatible with automated and robotic handling systems.

EPP boxes for PCBs offer versatility and adaptability for various products, not limited to a single model. The separators firmly secure products in place, eliminating the risk of shifting or collisions during transport. Additionally, they can be personalized with logos, barcodes, colored stripes, imprints (e.g., serial numbers), or self-adhesive label holders. These EPP containers are ideal for transporting a wide range of items. They include PCB circuit printed boards, switch frames, glass panels, touch screen displays, cooling plates, and more.