Flatpacs

2-piece sleeve with a detachable short side - version 2

2-piece sleeve with a detachable short side- version 1

2-piece sleeve with connection on the long side

2-piece sleeve with l connection om the short side

2-piece sleeve with a detachable long side - version 1

2-piece sleeve with a detachable long side - version 2

Sleeve with access door on the long side

Sleeve folding together with internal separator

Pallet with castor wheels for flatpack container

Flatpack systems stacking with return collar

External Dimensions

Please select the Minimum and the Maximum for each size of the packaging selected, in order to fit with your application.

Length

Minimum length

Maximum length

Width

Minimum width

Maximum width

Height

Minimum height

Maximum height

Twinsheet Containers

Twin-sheet Containers are a version suited for heavy loads. They are robust, resistant, and have a long service life, which makes the investment in such returnable packaging models a worthwhile one, for the clients.

The most used version has the lid and the pallet produced from thermoformed twin-sheet and the sleeve is from duraflex/triplex. Optionally, it can have a return collar from duraflex, to have space for the dunnage folded inside the system when this one is also folded.

There is the option to have the return collar made from twin-sheet HDPE as well.

The models with walls or return collar from twin-sheet HDPE are recommended for heavy loads, higher than 500 Kg/container. The ones with duraflex walls are suited for loads up to 400Kg.

For increased resistance or storage on metal racks, the pallets can be reinforced with metal bars.

For certain models, the lid can be attached to the sleeve and can be folded together with the entire system when this one is not in use. This option increases the ergonomic advantage of the system.

Twin-sheet Containers with return collar are designed to store the internal separators during the return transport, streamlining this way the costs, but also the activity of the operators who have all the components ready in one place, requiring only their installation. The twin-sheet return collar ensures increased protection of the goods placed inside, and also of the components folded for the return transport. They are used in industries like automotive, electronics, aviation, to transport components.

Metric English

Reference	External dimensions (mm)	Length (mm)	Width (mm)	Height (mm)	Sandwich folding	Return collar
FLCL8675-5719	800 x 600 x 750	800	600	750	No	N.A.	View product
FLCL8670-4507	815 x 615 x 700	815	615	700	Yes	N.A.	View product
FLCL1006-5720	1000 x 600 x 750	1000	600	750	No	N.A.	View product
FLCL1010-5734	1000 x 1000 x 990	1000	1000	990	No	N.A.	View product
FLCL1106-5727	1140 x 595 x 635	1140	595	635	Yes	N.A.	View product
FLCL1111-5721	1140 x 1140 x 990	1140	1140	990	No	N.A.	View product
FLCL1111-5710	1140 x 1140 x 990	1140	1140	990	Yes	Yes	View product
FLCL1111-5701	1140 x 1140 x 1125	1140	1140	1125	Yes	No	View product
FLCL1110-4508	1150 x 975 x 1000	1150	975	1000	Yes	N.A.	View product
FLCL1108-5728	1170 x 760 x 815	1170	760	815	Yes	N.A.	View product
FLCL1111-5729	1190 x 1140 x 1157	1190	1140	1157	Yes	N.A.	View product
FLCL1208-4509	1200 x 800 x 900	1200	800	900	Yes	N.A.	View product
FLCL1208-5702	1200 x 800 x 985	1200	800	985	Yes	No	View product
FLCL1208-5711	1200 x 800 x 990	1200	800	990	Yes	Yes	View product
FLCL1210-5726	1200 x 1000 x 990	1200	1000	990	No	N.A.	View product
FLCL1210-5712	1200 x 1000 x 990	1200	1000	990	Yes	Yes	View product
FLCL1210-5713	1200 x 1000 x 990	1200	1000	990	No	N.A.	View product
FLCL1210-5730	1200 x 1000 x 1000	1200	1000	1000	Yes	N.A.	View product
FLCL1210-4501	1200 x 1000 x 1000	1200	1000	1000	Yes	N.A.	View product
FLCL1210-5706	1200 x 1000 x 1200	1200	1000	1200	No	N.A.	View product
FLCL1210-5725	1225 x 1025 x 990	1225	1025	990	Yes	N.A.	View product
FLCL1208-5724	1230 x 830 x 905	1230	830	905	Yes	N.A.	View product
FLCL1210-4510	1230 x 1030 x 1000	1230	1030	1000	Yes	N.A.	View product
FLCL1310-5722	1300 x 1000 x 990	1300	1000	990	No	N.A.	View product
FLCL1312-4511	1300 x 1200 x 1000	1300	1200	1000	Yes	N.A.	View product
FLCL1408-5723	1350 x 800 x 990	1350	800	990	No	N.A.	View product
FLCL1412-4512	1350 x 1200 x 1000	1350	1200	1000	Yes	N.A.	View product
FLCL1412-5735	1410 x 1210 x 990	1410	1210	990	No	N.A.	View product
FLCL1511-5731	1495 x 1140 x 846	1495	1140	846	Yes	N.A.	View product
FLCL1512-4506	1500 x 1200 x 1000	1500	1200	1000	Yes	N.A.	View product
FLCL1609-4514	1600 x 900 x 1000	1600	900	1000	Yes	N.A.	View product
FLCL1612-4504	1600 x 1200 x 1000	1600	1200	1000	Yes	N.A.	View product
FLCL1712-4513	1680 x 1200 x 750	1680	1200	750	Yes	N.A.	View product
FLCL1711-5732	1700 x 1140 x 1175	1700	1140	1157	Yes	N.A.	View product
FLCL1712-4515	1700 x 1200 x 1000	1700	1200	1000	Yes	N.A.	View product
FLCL1812-5716	1800 x 1200 x 990	1800	1200	990	No	No	View product
FLCL1912-4516	1900 x 1200 x 1000	1900	1200	1000	Yes	N.A.	View product
FLCL2012-4517	2000 x 1200 x 1000	2000	1200	1000	Yes	N.A.	View product
FLCL2211-5733	2250 x 1140 x 635	2250	1140	635	Yes	N.A.	View product
FLCL2315-4518	2300 x 1500 x 1000	2300	1500	1000	Yes	N.A.	View product
FLCL2512-4519	2500 x 1200 x 1000	2500	1200	1000	Yes	N.A.	View product
	600/800/1000 x 400/600/800 x 390/590/690/790	600/800/1000	400/600/800	390/590/690/790	N.A.	N.A.	View product
	N.A.	N.A.	N.A.	N.A.	N.A.	N.A.	View product

Injected Sleeve Pack Containers

Injected Sleeve Pack Containers are the classic flatpac models, with lid and pallet from injected plastic and foldable walls from Duraflex/triplex material type.

Depending on the model, for storage or return transport, these containers can be folded either sandwich type (the folded sleeve-ul is placed between the pallet and the lid), or the pallets and the lids in separate stacks, and the walls are folded on a separate pallet.

The Injected Sleeve Pack Containers are available in versions with or without return collar. This one is produced in case there are foldable internal dunnage which need to stay inside the folded system container for return transport.

For increased resistance, for some models the pallet can be reinforced with metal bars or it can have skids/rims.

Also, these returnable packaging can lock the foldable wall at the base into the pallet, in order to seal the container.

They are used in auto industry and distribution activity.

Metric English

Reference	External dimensions (mm)	Length (mm)	Width (mm)	Height (mm)	Return collar	Sandwich folding
FSCL8660-2301	800 x 600 x 600	800	600	600	No	No	View product
FLCL1206-2301	1200 x 600 x 600	1200	600	600	No	No	View product
FLCL1208-2302	1200 x 800 x 800	1200	800	800	No	No	View product
FLCL1208-2307	1200 x 800 x 800	1200	800	800	No	No	View product
FLCL1210-2809 (114881)	1200 x 1000 x 990	1200	1000	990	Yes	Yes	View product
FLCL1210-2809 (114888)	1200 x 1000 x 990	1200	1000	990	Yes	Yes	View product
FLCL1210-2308	1200 x 1000 x 1000	1200	1000	1000	No	No	View product
FLCL1210-2304	N.A.	1200	1000	1000	No	No	View product
FLCL1210-2808	1209 x 1007 x 750	1209	1007	750	Yes	Yes	View product
FLCL1210-0902	1210 x 1010 x 990	1210	1010	990	Optional	Yes	View product
FLCL1210-0901	1210 x 1010 x 990	1210	1010	990	Optional	Yes	View product
FLCL1208-2812 (114 777)	1230 x 830 x 945	1230	830	945	Optional	Yes	View product
FLCL1208-0904 (114 777)	1235 x 830 x 950	1235	830	950	Optional	Yes	View product
FLCL1612-2810 (114 999)	1610 x 1208 x 759	1610	1208	750	Yes	Yes	View product
FLCL1612-2811	1600 x 1200 x 980	1610	1208	980	Yes	Yes	View product

Flatpac containers are foldable big boxes, lighter than the plastic injected versions. They are made of base pallet, foldable walls/sleeve made from Duraflex/triplex material, and lid. For sealing the system, the foldable walls can be fixed on the pallet and lid with blocking systems. Like the injected containers, these models can have access doors, label holders, etc. the pallet can ne nestable, can have skids or only feet.

A version on these containers is the one which includes also an external smaller wall (return collar) placed around the sleeve when this one is installed. This version is necessary for the return transport of the empty container, when we want to place inside also the internal dunnage/separators of the container. This way, the return collar-ul creates enough height space, like a smaller container, where it can easily be placed the folded sleeve together with the internal dunnage system which can be made from cellular polypropylene with technical foams, Tyvek dividers, Evolon, Microfiber, or EPP.

Flatpac containers are suited also with bulk products with medium and light weight.

The round trip transport costs are also optimized due to their lower weight compared to the plastic injected pallet boxes, and also due to the better folding rate.

During storage, the systems can be folded individually as one complete system (pallet + sleeve + lid) or they can be stored separately, per components: pallets stacks, lids stacks and the foldable walls can be placed inside assembled containers.

They can be produced also on ESD material.

Other existing options :

The lid can be hanged on the sleeve when the container is opened, so the lids will not be lost
Rounded or welded margins in order to protect the sensitive products against contact with the upper rim of the container
Connect the sleeve to the pallet and lid, so the container’s components will not be lost or mixed up
Lateral handles, wheels, bottom unloading flap, interlayers (horizontal separators), imprinting
Straps to fix the sleeve on the pallet, locks and seals for the pallet and lid