Flatpacs
Flatpac containers are big foldable boxes made from Duraflex/triplex material with a lid. Lighter than injected plastic foldables, they are composed of a base pallet and a lightweight foldable sleeve. Designated accessories allow sealing of the system by fixing the pallet, walls and lid together. These may also come with access doors, label holders and other accessories. The base pallet can have skids or legs, the latter making it nestable.
The kit is completed by a so-called return collar that keeps the sleeve and separators together on return transports. Dunnage may be cellular polypropylene with technical foams, Tyvek dividers, Evolon, Microfiber, or EPP.
Twin-sheet containers
Twin-sheet containers are a version suited for heavy loads. They are robust and have a long service life.
The most used version uses a pallet and lid made of thermoformed twin-sheet and a Duraflex/ triplex sleeve. The return collar is optional to keep the components together on return trips. This can also be produced from twin-sheet HDPE.
The models with walls or return collars made of twin-sheet HDPE are recommended for loads over 500 kg/container.
Duraflex walls are suited for loads up to 400 kg.
The pallet can be reinforced with metal bars for increased resistance or storage on metal racks.
The lid can be attached to the sleeve and can be folded together with the entire system when not in use. This is the most ergonomic version of the system.
The twin-sheet return collar ensures increased protection for the goods placed inside and for the components folded for return transport. They are often used for transporting parts in the automotive, electronics or aviation industries.
| Reference | External dimensions (mm) | Sandwich folding | Units per pallet | Weight (kg) | ||
|---|---|---|---|---|---|---|
 | FLC6439-4504 | 600 x 400 x 390 | Yes | 44 | 6 | View product |
 | FLC8659-4501 | 800 x 600 x 590 | Yes | 11 | 7 | View product |
 | FLCL8675-5719 | 800 x 600 x 750 | No | 864 containers per truck | 11.5 | View product |
 | FLC8879-4502 | 800 x 800 x 790 | Yes | 11 | 11 | View product |
 | FLCL8670-4507 | 815 x 615 x 700 | Yes | 11 | 15 | View product |
 | FLC1006-4503 | 1000 x 600 x 590 | Yes | 11 | 9 | View product |
 | FLCL1006-5720 | 1000 x 600 x 750 | No | 729 containers per truck | 14.5 | View product |
 | FLCL1010-5734 | 1000 x 1000 x 990 | No | 223 containers per truck | 33 | View product |
 | FLCL1106-5727 | 1140 x 595 x 635 | Yes | N.A. | 24 | View product |
 | FLCL1111-5721 | 1140 x 1140 x 990 | No | 239 containers per truck | 30 | View product |
 | FLCL1111-5710 | 1140 x 1140 x 990 | Yes | 4 | 38.5 | View product |
 | FLCL1110-4508 | 1150 x 975 x 1000 | Yes | 11 | 36 | View product |
 | FLCL1108-5728 | 1170 x 760 x 815 | Yes | N.A. | 38 | View product |
 | FLCL1111-5729 | 1190 x 1140 x 1157 | Yes | N.A. | 61 | View product |
 | FLCL1208-4509 | 1200 x 800 x 900 | Yes | 11 | 25 | View product |
 | FLCL1208-5702 | 1200 x 800 x 985 | Yes | 9 | 50 | View product |
 | FLCL1208-5711 | 1200 x 800 x 990 | Yes | 5 | 28.5 | View product |
 | FLCL1210-5726 | 1200 x 1000 x 990 | Yes | 78 | 38.5 | View product |
 | FLCL1210-5712 | 1200 x 1000 x 990 | Yes | 6 | 38.5 | View product |
 | FLCL1210-5713 | 1200 x 1000 x 990 | Yes | 104 | 37 | View product |
 | FLCL1210-5730 | 1200 x 1000 x 1000 | Yes | 9 | 51.5 | View product |
 | FLCL1210-4501 | 1200 x 1000 x 1000 | Yes | 11 | 28 | View product |
 | FLCL1210-5706 | 1200 x 1000 x 1200 | No | 217 containers per truck | 41,5 | View product |
 | FLCL1210-5725 | 1225 x 1025 x 990 | Yes | 10 | 28.5 | View product |
 | FLCL1208-5724 | 1230 x 830 x 905 | Yes | 10 | 23 | View product |
 | FLCL1210-4510 | 1230 x 1030 x 1000 | Yes | 11 | 29 | View product |
 | FLCL1310-5722 | 1300 x 1000 x 990 | No | 306 containers per truck | 31 | View product |
 | FLCL1312-4511 | 1300 x 1200 x 1000 | Yes | 11 | 36 | View product |
 | FLCL1408-5723 | 1350 x 800 x 990 | No | 360 containers per truck | 27 | View product |
 | FLCL1412-4512 | 1350 x 1200 x 1000 | Yes | 11 | 37 | View product |
 | FLCL1412-5735 | 1410 x 1210 x 990 | No | 153 containers per truck | 45.5 | View product |
 | FLCL1511-5731 | 1495 x 1140 x 846 | Yes | N.A. | 64 | View product |
 | FLCL1512-4506 | 1500 x 1200 x 1000 | Yes | 11 | 41 | View product |
 | FLCL1609-4514 | 1600 x 900 x 1000 | Yes | 11 | 34 | View product |
 | FLCL1612-4504 | 1600 x 1200 x 1000 | Yes | 11 | 43 | View product |
 | FLCL1712-4513 | 1680 x 1200 x 750 | Yes | 11 | 46 | View product |
 | FLCL1711-5732 | 1700 x 1140 x 1175 | Yes | N.A. | 82 | View product |
 | FLCL1712-4515 | 1700 x 1200 x 1000 | Yes | 11 | 46 | View product |
 | FLCL1812-5716 | 1800 x 1200 x 990 | No | 172 containers per truck | 48.5 | View product |
 | FLCL1912-4516 | 1900 x 1200 x 1000 | Yes | 11 | 52 | View product |
 | FLCL2012-4517 | 2000 x 1200 x 1000 | Yes | 11 | 52 | View product |
 | FLCL2211-5733 | 2250 x 1140 x 635 | Yes | N.A. | 78 | View product |
 | FLCL2315-4518 | 2300 x 1500 x 1000 | Yes | 11 | 77 | View product |
 | FLCL2512-4519 | 2500 x 1200 x 1000 | Yes | 11 | 66 | View product |
 | N.A. | N.A. | N.A. | N.A. | View product |
Injected sleeve pack containers
Injected sleeve pack containers are the classic Flatpac version, with a lid and pallet made of injected plastic and foldable walls made of Duraflex/ triplex.
These containers can be folded in individual sandwiches (folded sleeve between the pallet and the lid), or the walls from more containers can be gathered on one or several pallets.
The Injected sleeve pack containers are available with a return collar. This transforms the container into a medium-height pack with just enough interior space for the walls, dunnage and/ or separators on their return trip.
The pallet can be reinforced with metal bars or may come with skids/rims instead of legs for increased resistance.
Designated accessories allow sealing of the system by fixing the pallet, walls and lid together.
They are common in the automotive industry and distribution.
| Reference | External dimensions (mm) | Sandwich folding | Units per pallet | Weight (kg) | ||
|---|---|---|---|---|---|---|
 | FSCL8660-2301 | 800 x 600 x 600 | No | 12 | 11.34 | View product |
 | FLCL1208-2307 | 1200 x 800 x 800 | No | 10 | 28 | View product |
 | FLCL1210-2809 (114881) | 1200 x 1000 x 995 | Yes | 10 | 42 | View product |
 | FLCL1210-2809 (114888) | 1200 x 1000 x 995 | Yes | 10 | 42 | View product |
 | FLCL1210-2308 | 1200 x 1000 x 1000 | No | 10 | 35 | View product |
 | FLCL1210-0902 | 1210 x 1010 x 990 | Yes | 14 | 39 | View product |
 | FLCL1210-0901 (114888) | 1210 x 1010 x 990 | Yes | 14 | 39 | View product |
 | FLCL1208-0904 (114777) | 1235 x 830 x 955 | Yes | 12 | 37 | View product |
 | FLCL1612-2810 (114999) | 1600 x 1200 x 750 | Yes | 9 | 53 | View product |
 | FLCL1612-0905 9F | 1610 x 1208 x 750 | N.A. | 12 | 49 | View product |
 | FLCL1612-2811 | 1600 x 1200 x 980 | Yes | 9 | 57 | View product |
Flatpac containers are suitable for light or medium-weight bulk products.
They are very lightweight and have an excellent folding rate. This makes them more efficient than injected plastic boxes when dealing with light loads.
Systems can be folded individually (pallet + sleeve + lid), but the components are individually stackable by type (pallets, walls, lids) to make the most of a given space.
They can also be produced in ESD material.
Optional add-ons:
- The lid can be attached to the sleeve when the container is opened so it does not get lost
- Rounded or welded margins for better protection
- Lateral handles
- Wheels
- Bottom unloading flap
- Interlayers (horizontal separators)
- Imprinting
- Straps for fixing the sleeve on the pallet
- Locks and seals for the pallet and lid